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MTC 500i

KOVOSVIT MULTICUT 500i Multi-tasking turning milling machining center

Max. turning dia: 1 030 mm
Max. turning length: 1 734 mm
Max. Workpiece weight: 3 000 Kg
Max.output S1 / S6 – 40%: 59 / 72 kW

The multitasking turning-milling centers combine the features of turning and milling machines in a single universal machine which has capability to machine complex parts using more technologies (turning, threading, recessing, drilling, boring, milling, cam milling, gear hobbing, and measuring). The machines are equipped with a B-axis as standard which allows an extra-axial drilling and 5-axis milling. The MULTICUT 500i S (with the right spindle) can do a full part machining on both sides.

Machine version

S – version with the subspindle

T – version with the tailstock

Spausdinti





    The widest technological usage

    O.D. turning, threading, grooving
    I.D. turning, threading, grooving
    Angular drilling
    Five-axis milling
    Angular milling
    Gear hobbing and tooth milling
    Face milling, grooving
    Boring
    Drilling
    Cam + crank shaft milling
    In-process measurement
    Slotting
    1. O.D. turning, threading, grooving
    2. I.D. turning, threading, grooving
    3. Angular drilling
    4. Five-axis milling
    5. Angular milling
    6. Gear hobbing and tooth milling
    1. Face milling, grooving
    2. Boring
    3. Drilling
    4. Cam + crank shaft milling
    5. In-process measurement
    6. Slotting
    Machine body
    1. main spindle 3500 min-1 [2800 min-1]
    2. tool spindle 12000 min-1
    3. subspindle 3500 min-1 [2800 min-1] [Mo6]
    Workspace
    Max. machinig length
    Max. machining diameter
    Travel in Y-axis

    • 370 mm (MTC 500i)
    • 400 mm (MTC 630)
    Spindle
    Tool spindle

    Tool Spindle

    • Direct drive
    • Active cooling
    • Hydraulic indexingB-Axis
    • Direct drive – Torque motor
    • Active cooling
    • Hydraulic brake
    • Direct measuring
    • Programmable increment 0,0001°
    Workpiece spindle

    C-Axis

    • Direct measuring
    • Programmable increment 0.0001°
    • Mechanical with gearbox
    • Mechanical and torque motor
    Your manufacturing productivity after multitasking machine integration

    Practically all types of machining technologies are available on one machine tool.
    Benefits of MULTICUT machine tool integration:

    • Substantial shortening of complete machining time
    • Simplification of material flow
    • Elimination of waiting times between processes
    • Reduction of fixtures number
    • Reduction of tools number
    • Reduction of operators number
    • Reduction of setup time
    • High machining accuracy
    • Easy repeat of machining of any kind with immediate availability of the technology
    Driveshaft

    • Part of shearers drive, mining machines
    • Body for epicyclic gearing

     

    TECHNICAL DATA MULTICUT 500i [POWER] (T) MULTICUT 500i [POWER] (S)
    Operating range
    Max. swing over bed / lower support mm 1300 1300
    Max. turning diameter B=0° / 45° / 60° / 90° mm 549 / 690 / 880 / 1030 549 / 690 / 880 / 1030
    Max. distance of faces spindle to tailstock spindle | spindle to spindle mm 1972 1799
    Max. turning lenght mm 1734 1527
    Bar work capacity mm 94 [122] 94 [122]
    Workpiece weight
    Not supported / supported with center (max. speed) with a chuck kg 800 / 2100 [1000 / 2500] 800 / 2100 [1000 / 2500]
    Supported with steady rests 1 (max. speed 300 min-1) kg 2500 [3000] 2500 [3000]
    Linear axes of the tool spindle
    X / Y <-Y/+Y> / Z axis travel mm 640 / 370 <-190+180> / 1600 640 / 370 <-190+180> / 1600
    Feed force X ; Y ; Z 25% / 40%ED / continuous kN 21,5 / 17,5 / 12,5; 19,5 / 16 / 11,5; 32 / 27,5 / 17 21,5 / 17,5 / 12,5; 19,5 / 16 / 11,5; 32 / 27,5 / 17
    X / Y / Z axis rapid traverse m.min-1 50 / 40 / 50 50 / 40 / 50
    X / Y / Z axis acceleration m.s-2 05.04.2005 05.04.2005
    Main spindle
    Max. spindle speed
    Low speed min-1 3500 [866] 3500 [866]
    High speed min-1 3500 [2800] 3500 [2800]
    Nominal spindle speed min-1 750 [133 / 666] 750 [133 / 666]
    Gearbox stages 1 [2] 1 [2]
    Spindle nose type (DIN 55026) A8 [A11] A8 [A11]
    Spindle boring mm 106 [135] 106 [135]
    I.D. of the front bearings mm 160 [200] 160 [200]
    Torque
    Low speed 25% / 40% / 60%ED / continuous Nm 1145 / 1025 / – / 760 [- / 3000 / 2400 / 2000] 1145 / 1025 / – / 760 [- / 3000 / 2400 / 2000]
    High speed 25% / 40% / 60%ED / continuous Nm 1145 / 1025 / – / 760 [760 / 600 / 480 / 400] 1145 / 1025 / – / 760 [760 / 600 / 480 / 400]
    Motor power 25% / 40% / 60%ED / continuous kW 74 / 72 / – / 59 [53 / 42 / 33,5 / 28] 74 / 72 / – / 59 [53 / 42 / 33,5 / 28]
    Spindle axis height mm 1290 1290
    Subspindle
    Max. spindle speed
    Low speed min-1 – 3500 [866]
    High speed min-1 – 3500 [2800]
    Nominal spindle speed min-1 – 750 [133 / 666]
    Gearbox stages – 1 [2]
    Spindle nose type (DIN 55026) – A8 [A11]
    Spindle boring mm – 106 [135]
    I.D. of front bearings mm – 160 [200]
    Torque
    Low speed 25% / 40% / 60%ED / continuous Nm – 1145 / 1025 / – / 760 [ – / 3000 / 2400 / 2000]
    High speed 25% / 40% / 60%ED / continuous Nm – 1145 / 1025 / – / 760 [760 / 600 / 480 / 400]
    Motor power 25% / 40% / 60%ED / continuous kW – 74 / 72 / – / 59 [53 / 42 / 33,5 / 28]
    C-axis of workpiece spindles
    Min. programming step 0,0001° 0,0001°
    Max. speed min-1 43 43
    Torque 25% ED / continuous Nm 2100 / 1400 2100 / 1400
    Tool spindle
    Max. speed min-1 12 000 12 000
    Nominal speed min-1 2100 2100
    Taper kVa HSK-63 / Capto 6 [HSK-63] HSK-63 / Capto 6 [HSK-63]
    Torque 25% / 40% ED / continuous Nm 123 / 100 / 60 123 / 100 / 60
    Power 25% / 40% ED / continuous kW 27 / 22 / 13 27 / 22 / 13
    Number of tool indexing positions 360 x 1° 360 x 1°
    Spindle length mm 563 563
    B axis of tool spindle
    Range ° -120° / +105° -120° / +105°
    Min. programming step 0,0001° 0,0001°
    Max. speed min-1 50 50
    Time of indexing by 90° s 0,8 0,8
    Torque 40% ED / continuous Nm 950 / 550 950 / 550
    Hydraulic brake / locking Nm 4000 4000
    Tool magazine
    Tool storage capacity 81 81
    Max. tool length mm 350 350
    Max. tool diameter with / without adjacent HSK-63, Capto C6 mm 150 / 90 150 / 90
    Max. tool weight kg 8 8
    Tool to tool / chip to chip change time s märts.15 märts.15
    Tailstock
    Tailstock spindle diameter / Tailstock spindle travel mm 190 / 180 –
    Taper hole of tailstock spindle Morse Mo6 –
    Force range kN 3,2 – 28,6 –
    Tank capacity
    Tank capacity / coolant volume l 500 / 620 500 / 620
    Pump motor power / continuous kW
    Machine dimensions
    Machine length without / with chip conveyor / for transport mm 4800 / 6500 / 5372 [6385 / 7425 / 6692] 4800 / 6500 / 5372 [6385 / 7425 / 6692]
    Machine width / for transport mm 3950 / 3670 3950 / 3670
    Machine height / for transport mm 3760 / 3660 3760 / 3660
    Machine weight kg 22 800 [23 750] 23 050 [24 000]
    Machine connection
    Eletrical power supply / continuous kVA 110 [90] 110 [90]
    Compressed air supply / pressure / flow MPa/L.min-1 0,6 / 600 0,6 / 600
    Control system
    Type Siemens Sinumerik 840D SL Siemens Sinumerik 840D SL
    Number of continuously controlled axes for machining 5 5
    Dujiniai ir plazminiai pjaustytuvai
    Lenkimo suolai
    Pjovimas lazeriu
    Lakštų apdirbimas
    Diskiniai ir juostiniai pjūklai
    Pjovimo mašinos ir poliravimo staklės
    Mechaninis apdirbimas
    Naudota įranga
    Kõik tootegrupid