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MTC 500i

KOVOSVIT MULTICUT 500i Multi-tasking turning milling machining center

Max. turning dia: 1 030 mm
Max. turning length: 1 734 mm
Max. Workpiece weight: 3 000 Kg
Max.output S1 / S6 – 40%: 59 / 72 kW

The multitasking turning-milling centers combine the features of turning and milling machines in a single universal machine which has capability to machine complex parts using more technologies (turning, threading, recessing, drilling, boring, milling, cam milling, gear hobbing, and measuring). The machines are equipped with a B-axis as standard which allows an extra-axial drilling and 5-axis milling. The MULTICUT 500i S (with the right spindle) can do a full part machining on both sides.

Machine version

S – version with the subspindle

T – version with the tailstock

Spausdinti





    The widest technological usage

    O.D. turning, threading, grooving
    I.D. turning, threading, grooving
    Angular drilling
    Five-axis milling
    Angular milling
    Gear hobbing and tooth milling
    Face milling, grooving
    Boring
    Drilling
    Cam + crank shaft milling
    In-process measurement
    Slotting
    1. O.D. turning, threading, grooving
    2. I.D. turning, threading, grooving
    3. Angular drilling
    4. Five-axis milling
    5. Angular milling
    6. Gear hobbing and tooth milling
    1. Face milling, grooving
    2. Boring
    3. Drilling
    4. Cam + crank shaft milling
    5. In-process measurement
    6. Slotting
    Machine body
    1. main spindle 3500 min-1 [2800 min-1]
    2. tool spindle 12000 min-1
    3. subspindle 3500 min-1 [2800 min-1] [Mo6]
    Workspace
    Max. machinig length
    Max. machining diameter
    Travel in Y-axis

    • 370 mm (MTC 500i)
    • 400 mm (MTC 630)
    Spindle
    Tool spindle

    Tool Spindle

    • Direct drive
    • Active cooling
    • Hydraulic indexingB-Axis
    • Direct drive – Torque motor
    • Active cooling
    • Hydraulic brake
    • Direct measuring
    • Programmable increment 0,0001°
    Workpiece spindle

    C-Axis

    • Direct measuring
    • Programmable increment 0.0001°
    • Mechanical with gearbox
    • Mechanical and torque motor
    Your manufacturing productivity after multitasking machine integration

    Practically all types of machining technologies are available on one machine tool.
    Benefits of MULTICUT machine tool integration:

    • Substantial shortening of complete machining time
    • Simplification of material flow
    • Elimination of waiting times between processes
    • Reduction of fixtures number
    • Reduction of tools number
    • Reduction of operators number
    • Reduction of setup time
    • High machining accuracy
    • Easy repeat of machining of any kind with immediate availability of the technology
    Driveshaft

    • Part of shearers drive, mining machines
    • Body for epicyclic gearing

     

    TECHNICAL DATA MULTICUT 500i [POWER] (T) MULTICUT 500i [POWER] (S)
    Operating range
    Max. swing over bed / lower support mm 1300 1300
    Max. turning diameter B=0° / 45° / 60° / 90° mm 549 / 690 / 880 / 1030 549 / 690 / 880 / 1030
    Max. distance of faces spindle to tailstock spindle | spindle to spindle mm 1972 1799
    Max. turning lenght mm 1734 1527
    Bar work capacity mm 94 [122] 94 [122]
    Workpiece weight
    Not supported / supported with center (max. speed) with a chuck kg 800 / 2100 [1000 / 2500] 800 / 2100 [1000 / 2500]
    Supported with steady rests 1 (max. speed 300 min-1) kg 2500 [3000] 2500 [3000]
    Linear axes of the tool spindle
    X / Y <-Y/+Y> / Z axis travel mm 640 / 370 <-190+180> / 1600 640 / 370 <-190+180> / 1600
    Feed force X ; Y ; Z 25% / 40%ED / continuous kN 21,5 / 17,5 / 12,5; 19,5 / 16 / 11,5; 32 / 27,5 / 17 21,5 / 17,5 / 12,5; 19,5 / 16 / 11,5; 32 / 27,5 / 17
    X / Y / Z axis rapid traverse m.min-1 50 / 40 / 50 50 / 40 / 50
    X / Y / Z axis acceleration m.s-2 05.04.2005 05.04.2005
    Main spindle
    Max. spindle speed
    Low speed min-1 3500 [866] 3500 [866]
    High speed min-1 3500 [2800] 3500 [2800]
    Nominal spindle speed min-1 750 [133 / 666] 750 [133 / 666]
    Gearbox stages 1 [2] 1 [2]
    Spindle nose type (DIN 55026) A8 [A11] A8 [A11]
    Spindle boring mm 106 [135] 106 [135]
    I.D. of the front bearings mm 160 [200] 160 [200]
    Torque
    Low speed 25% / 40% / 60%ED / continuous Nm 1145 / 1025 / – / 760 [- / 3000 / 2400 / 2000] 1145 / 1025 / – / 760 [- / 3000 / 2400 / 2000]
    High speed 25% / 40% / 60%ED / continuous Nm 1145 / 1025 / – / 760 [760 / 600 / 480 / 400] 1145 / 1025 / – / 760 [760 / 600 / 480 / 400]
    Motor power 25% / 40% / 60%ED / continuous kW 74 / 72 / – / 59 [53 / 42 / 33,5 / 28] 74 / 72 / – / 59 [53 / 42 / 33,5 / 28]
    Spindle axis height mm 1290 1290
    Subspindle
    Max. spindle speed
    Low speed min-1 – 3500 [866]
    High speed min-1 – 3500 [2800]
    Nominal spindle speed min-1 – 750 [133 / 666]
    Gearbox stages – 1 [2]
    Spindle nose type (DIN 55026) – A8 [A11]
    Spindle boring mm – 106 [135]
    I.D. of front bearings mm – 160 [200]
    Torque
    Low speed 25% / 40% / 60%ED / continuous Nm – 1145 / 1025 / – / 760 [ – / 3000 / 2400 / 2000]
    High speed 25% / 40% / 60%ED / continuous Nm – 1145 / 1025 / – / 760 [760 / 600 / 480 / 400]
    Motor power 25% / 40% / 60%ED / continuous kW – 74 / 72 / – / 59 [53 / 42 / 33,5 / 28]
    C-axis of workpiece spindles
    Min. programming step 0,0001° 0,0001°
    Max. speed min-1 43 43
    Torque 25% ED / continuous Nm 2100 / 1400 2100 / 1400
    Tool spindle
    Max. speed min-1 12 000 12 000
    Nominal speed min-1 2100 2100
    Taper kVa HSK-63 / Capto 6 [HSK-63] HSK-63 / Capto 6 [HSK-63]
    Torque 25% / 40% ED / continuous Nm 123 / 100 / 60 123 / 100 / 60
    Power 25% / 40% ED / continuous kW 27 / 22 / 13 27 / 22 / 13
    Number of tool indexing positions 360 x 1° 360 x 1°
    Spindle length mm 563 563
    B axis of tool spindle
    Range ° -120° / +105° -120° / +105°
    Min. programming step 0,0001° 0,0001°
    Max. speed min-1 50 50
    Time of indexing by 90° s 0,8 0,8
    Torque 40% ED / continuous Nm 950 / 550 950 / 550
    Hydraulic brake / locking Nm 4000 4000
    Tool magazine
    Tool storage capacity 81 81
    Max. tool length mm 350 350
    Max. tool diameter with / without adjacent HSK-63, Capto C6 mm 150 / 90 150 / 90
    Max. tool weight kg 8 8
    Tool to tool / chip to chip change time s märts.15 märts.15
    Tailstock
    Tailstock spindle diameter / Tailstock spindle travel mm 190 / 180 –
    Taper hole of tailstock spindle Morse Mo6 –
    Force range kN 3,2 – 28,6 –
    Tank capacity
    Tank capacity / coolant volume l 500 / 620 500 / 620
    Pump motor power / continuous kW
    Machine dimensions
    Machine length without / with chip conveyor / for transport mm 4800 / 6500 / 5372 [6385 / 7425 / 6692] 4800 / 6500 / 5372 [6385 / 7425 / 6692]
    Machine width / for transport mm 3950 / 3670 3950 / 3670
    Machine height / for transport mm 3760 / 3660 3760 / 3660
    Machine weight kg 22 800 [23 750] 23 050 [24 000]
    Machine connection
    Eletrical power supply / continuous kVA 110 [90] 110 [90]
    Compressed air supply / pressure / flow MPa/L.min-1 0,6 / 600 0,6 / 600
    Control system
    Type Siemens Sinumerik 840D SL Siemens Sinumerik 840D SL
    Number of continuously controlled axes for machining 5 5
    Lazerinio pjovimo staklės
    Lankstymo stakles
    Plazminio pjovimo staklės
    Tekinimo staklės
    Frezavimas
    Mechaninis apdirbimas
    Diskiniai pjūklai
    Juostiniai pjūklai
    Giljotinos
    Pjovimas vandens srove
    Štampavimas
    Formavimas, presavimas
    Valcavimas
    Pjovimo mašinos ir poliravimo staklės
    Šerpetų šalinimo staklės
    Naudota įranga
    Kõik tootegrupid