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Durma Hidraulinės TP

Durma TP SERIES TURRET PUNCH PRESS                                                        

Durma TP Punch Press, offers significantly faster punching speeds than mechanical turrets. The punching head stroke rates of 1200 strokes per minute during punching and 3200 per minute during marking. Also can be forming at punching speed. The machine control adjusts stroke travel speed and position. Simplifies setup of progressive forms, flanges, and embossments.

With roller technology are possible not only on straight geometries but also on curved and round areas. This method is of particular interest for sectors such as air conditioning technology.

TP Series Turret Punch Press today, tomorrow and forever with you.





    TP SERIES Turret Punch

    • Small, medium and large format sheet processing
    • Punching,forming, tapping, and wheel technology capabilities
    • Stress relieved O frame
    • Flexible turret configurations to eliminate tool setups
    • Auto lubrication of moving parts
    • Rigid guides
    • One of the best controller with functionality & flexibility
    • Powerful control with user friendly CAD-CAM Software
    • Programmable sheet clamping system decreases set-up times and scrap ratio
    • Automation can be easily integrated for efficient and lean operations while also
    • Increasing operator safety and as well as decreasing operator fatique

    Pre ecise and High Speed Turret

    The punching head stroke rates of 1200 strokes per minute during punching and 3200 per minute during marking.

    Also can be forming at punching speed. The machine control adjusts stroke travel speed and position.

    IIntelligent Hydraulics

    • Highly dynamic punch drive with closed loop control
    • New valve technology DECV: Direct Electronic Copy Valve
    • Based on proven Voith H + L copy valve
    • Rugged against mechanical stress
    • Simple oil filtration is sufficient
    • Directly operated, no hydraulic control circuit
    • Very fast step response
    • Very accurate proportional response
    • Predefined machine cycles with programmable stroke parameters
    • Process safety by feedback monitoring
    • Improved diagnostics by pressure sensors
    • Optimized power consumption with load-controlled active “two-pressure-system.

    High Quality Forming

    Simplifies setup of progressive forms, flanges, and embossments.

    With roller technology are possible not only on straight geometries but also on curved and round areas.

    This method is of particular interest for sectors such as air conditioning technology.

    (Wheel tools, tapping tools) High speed marking

    Auto Index Stations

    Provide maximum flexibility by simplifying tooling inventories and reducing tool setup time.

    Tools are rotatable in 0.01° increments enabling the processing of complex shaped parts with the

    minimum number of tools. Tool change takes less than 3 seconds to complete total turret movement

    and just 0,6 seconds for single tool.

    Reposition

    It is possible to process sheet length over table length without need to reposition.

    Workchute

    To evacuate parts during punching also with sorting and stacking capacity

    Motion and Table

    A new design of X and Y axis, direct drive technology is used. This will increase the performance and eliminates

    any loses from belts, gears or any transmission systems.

    Automatic Clamps

    When punching thinner material, one of the problem is to control the sheet movement at non clamping area. To

    eliminate this matter 3 clamps or more is available.

    Cadcam Software

    Programming time minimized by using fast and easy CAD-CAM software (cncKAD) metalix. By choosing the

    effective position of the tool automatically to use maximum area of the sheet, additional reposition and work strips is

    eliminated.

    Siemens Sinumerik 840 DSL control system

    • Command pedal
    • CAD-CAM software & Activator(Dongle)
    • Control unit, Siemens Sinumerik 840 D SL Windows 7 operating system
    • Remote diagnostic function
    • Programming on the control panel
    • Automatic clamp positioning.
    • Sheet set switches on clamps
    • Network, Ethernet communication.
    • Automatic tool lubrication
    • UPS for control panel
    • Movable scrap box
    • Brush table
    • Oil Cooler
    • USB Driver
    • Reposition on X axis
    • Alignment Tools for Index Stations (C+B Station) – ( for TP6, TP9)
    • Alignment Tools for Index Stations (D Station) – (for TP63, TPL63, TP93, TPL93,
    • TP123, TP Servo, TPL Servo)
    • Manual nesting
    • Light barriers for CE
    Technical Details
    TP Series Unit TP 9 TP 93 TP 123 TPL 93 TP 123 SERVO TPL 93 SERVO
    Maximum tonnage Ton 20** 20** 30** 30** 20** 20**
    Frame type ˗ O frame O frame O frame O frame O frame O frame
    X axis movement mm 2000+ R 2500+ R 2500+ R 3000+ R 2500+ R 3000+ R
    Y axis movement with single tool mm 1250 1250 1250 1500 1250 1500
    Automatic Repositioning range * mm 10000* 10000* 10000* 10000* 10000* 10000*
    Speed of Y axis m/min 70 75 80 60 80 60
    Speed of X axis m/min 90 100 116 70 116 70
    Lateral speed Y + X m/min 114 125 140 120 140 92
    Max. Hit rate  (1mm pitch, 1mm thickness) 1/min 1100 1100 1200 1200 535 535
    Max. Hit rate (25mm pitch, 1mm thickness) 1/min 375 375 425 325 325 325
    Max. Hit rate : Marking 1/min 2800 2800 3200 2800 820 820
    Main cylinder stroke mm 40 40 40 40 40 40
    Maximum punching stroke mm 25 25 25 25 25 25
    Max. cutting thickness (Fixed Station) Mild Steel 6 6 6 6 6 6
    Stainless Steel 3 3 3 3 3 3
    Max. cutting thickness (Index Station) Mild Steel 3 3 3 3 3 3
    Stainless Steel 1,5 1,5 1,5 1,5 1,5 1,5
    Positioning accuracy mm ± 0,1 ± 0,1 ± 0,1 ± 0,1 ± 0,1 ± 0,1
    Repeatable accuracy mm ± 0,05 ± 0,05 ± 0,05 ± 0,05 ± 0,05 ± 0,05
    Turret rotation speed rpm 30 20 20 20 20 20
    Auto index rotational speed rpm 150 150 150 150 150 150
    Max. weight of sheet kg 100 120 120 200 120 200
    Hard disk Gbyte 80 80 80 80 80 80
    RAM Gb SDRAM 4 4 4 4 4 4
    Network system ˗ Windows 7 Windows 7 Windows 7 Windows 7 Windows 7 Windows 7
    Interactive Flat Panel inch 19” 19” 19” 19” 19” 19”
    USB ˗ 2 2 2 2 2 2
    Ethernet 10/100 10/100 10/100 10/100 10/100 10/100
    Height   (H) mm 2310 2310 2310 2310 2315 2310
    Width  (without light barrier)  (W) mm 4200 5360 5360 6300 5260 6160
    Width  (with light barrier) mm 6200 7360 7360 8300 6260 6260
    Length  (without light barrier)   (L) mm 5600 5750 5750 6650 5260 6210
    Length  (with light barrier) mm 6600 6800 6800 7650 6260 7210
    Table height mm 940 940 940 940 940 940
    Weight approx kg 11000 12960 12960 18250 14000 21500
    Hydraulic System Motor kW 7,5 7,5 15 15 ˗ ˗
    Oil tank lt 180 180 240 180 ˗ ˗
    Air pressure bar 6 6 6 6 6 6
    Number of Clamps pcs. 2 3 3 4 3 4
    Holding force of clamps ˗ 1000 1000 1000 1000 1000 1000
    Table type Brush Brush Brush Brush Brush Brush
    Energy Consunption Kw/h 7,5 7,5 15 15 6,21 6,21
    A – fix 0.8-12.7 mm Qty 11 11 11 11 11 11
    B – fix 12.8-31.7 mm pcs 10 11 11 11 11 11
    C – fix 31.8-50.8 mm pcs 1 2 2 2 2 2
    D – fix 50.9-88.9 mm pcs 2 1 1 1 1 1
    B – indeks 12.8-31.7 mm pcs 2 ˗ ˗ ˗ ˗ ˗
    C- indeks 31.8-50.8 mm pcs 1 ˗ ˗ ˗ ˗ ˗
    D- indeks 50.9-88.9 mm pcs ˗ 3 3 3 3 3
    * : Special table must be added to the machine and the light barriers must be located the correct position. Max.weight 100 kg.
    ** : Please pay attention to tool’s spring forces while considering about machine
    • Additional clamps
    • Table (brush&ball)
    • Tools, Tool holders, reducers
    • CAD-CAM SW Second activator (dongle)
    • SW for Autonesting, Wheel and Tapping tools
    • Sheet deformation alert switch
    • Turret cover for perforated sheets
    • Vacuum slug remover
    • Workchute
    • Automatic lubrication for the machine
    • Air condition for electrical box
    • Loading- Unloading preparation
    • Loading- Unloading system
    • Additional table
    • Special table
    • Transformator
    • UPS for machine ( 30KvA – 10 min )
    • Additional allignment tool